Tokyo Team Cuts Fusion Energy Hurdle with Insulating Layer Breakthrough

In the quest to make fusion energy a viable and efficient power source, researchers are tackling one of the significant challenges: the magnetohydrodynamic (MHD) pressure drop in liquid-metal breeder blankets. A recent study published in the journal *Nuclear Materials and Energy* offers promising insights into reducing this pressure drop, potentially paving the way for more efficient fusion reactors.

The study, led by Ryunosuke Nishio from the Institute of Science Tokyo, School of Engineering, Department of Mechanical Engineering, Graduate Major in Nuclear Engineering, focuses on the use of an electrically insulating α-Al2O3 layer on flow channel walls. This layer, formed on oxide-dispersion-strengthened FeCrAl alloys SP10 and NF12 through oxidation treatment, demonstrated significant potential in mitigating MHD pressure drop.

Nishio and his team found that the α-Al2O3 layers, with thicknesses up to 3.2 micrometers, exhibited exceptionally low electrical conductivity. “The electrical conductivity of the layer formed on SP10 at 1373 K was 9.4 × 10−9 S/m at 773 K,” Nishio explained. “This is lower than that of other oxides like ZrO2 and Er2O3, making it highly effective in reducing MHD pressure drop.”

The researchers analytically obtained the MHD pressure drop in a rectangular flow channel with an α-Al2O3 layer under specific conditions. They discovered that the aspect ratio of the channel’s width to height played a crucial role. “By varying the aspect ratio from 1 to 16, we achieved an additional reduction of MHD pressure drop by 74% at a cross-sectional area of 2500 mm2,” Nishio noted.

The implications of this research are substantial for the energy sector. Fusion reactors, which mimic the sun’s energy-producing process, have long been touted as a clean and virtually limitless energy source. However, the MHD pressure drop in liquid-metal breeder blankets has been a persistent challenge, hindering the efficiency and feasibility of these reactors.

Nishio’s findings suggest that the use of α-Al2O3 layers on flow channel walls could significantly enhance the performance of fusion reactors. This could accelerate the commercialization of fusion energy, bringing us closer to a future powered by clean, sustainable, and abundant energy.

As the world grapples with the urgent need to transition to renewable energy sources, this research offers a glimmer of hope. It underscores the importance of continued investment in fusion research and highlights the potential of innovative materials and technologies in overcoming long-standing challenges.

In the words of Nishio, “This study is a step forward in making fusion energy a practical reality. The reduction of MHD pressure drop is a critical milestone, and we are excited about the prospects it opens up for the future of energy.”

The study, “Experimental and analytical investigations to reduce MHD pressure drop for liquid LiPb fusion blanket systems: use of ODS-FeCrAl alloys with electrically insulating α-Al2O3 layer in optimal flow channel geometry,” was published in the journal *Nuclear Materials and Energy*, a publication that focuses on the development of materials and technologies for nuclear energy.

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