University of Zanjan Breaks Ground with Advanced Thermal Management Model for Transformers

In a significant advancement for the energy sector, researchers have unveiled a groundbreaking approach to enhance the thermal management of distribution transformers (DTs), essential components of power grids that can be both critical and costly. Led by Ali Abdali from the Department of Electrical Engineering at the University of Zanjan in Iran, the study presents a novel non-uniform 3D computational fluid dynamic (CFD) model that accurately predicts hotspot temperatures (HST) in transformers subjected to varying levels of current and voltage harmonics.

“The ability to predict temperature rises with such precision is a game changer for the industry,” Abdali stated. His research demonstrates that the new modeling technique achieved an impressive error margin of just 0.11% when compared to measurements taken by optical fibre sensors (OFS). This level of accuracy not only validates the model but also underscores its potential for widespread application in transformer management.

Transformers are often exposed to operational stresses that can lead to overheating, which may result in failures and costly downtimes. By employing advanced thermography methods to assess both top-oil and bottom-oil temperatures, the research team confirmed that their CFD model aligns closely with real-world measurements, showcasing an error percentage of less than 0.65%. This correlation adds a layer of reliability to the model, making it a valuable tool for utility companies aiming to optimize transformer performance.

The research further explored the impact of total harmonic distortions (THD) on HST, revealing that even minor increases in harmonics can significantly elevate temperatures. For instance, under THD levels of 5%, 10%, and 15%, the HST rose by 3.3°C, 7.1°C, and 10.3°C, respectively. This insight is critical for energy providers, as it highlights the need for proactive thermal management strategies in environments where electrical loads are increasingly complex and variable.

Additionally, the study examined the effects of various mineral oil-based nanofluids, including multi-walled carbon nanotubes (MWCNTs) and diamond nanoparticles, on reducing HST in transformers exposed to these harmonics. The findings suggest that integrating nanofluid technology could pave the way for more efficient cooling solutions, ultimately enhancing the reliability and lifespan of transformers.

As the energy sector continues to evolve with the increasing adoption of renewable energy sources and smart grid technologies, the implications of this research are profound. Improved thermal management strategies could lead to more resilient power infrastructure, reduced operational costs, and enhanced service reliability for consumers.

This pioneering work was published in ‘IET Nanodielectrics,’ a journal that focuses on the intersection of nanotechnology and electrical engineering. For those interested in the technical details, more information can be found through the University of Zanjan’s website at lead_author_affiliation. Abdali’s research not only contributes to the academic community but also sets the stage for transformative changes within the energy sector, potentially reshaping how we manage and maintain our critical power infrastructure.

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